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Shanghai Gofun Machinery Co., Ltd.
E-mail yudaryl@163.com Telefone: 86-021-59532925
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High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity
  • High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity
  • High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity
  • High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity
  • High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity
  • High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity
  • High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity
  • High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity
  • High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity
  • High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity

High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity

Lugar de origem Xangai
Marca Gofun
Certificação ISO, CE certification
Número do modelo GFM-TPL
Detalhes do produto
Capacidade:
Personalizado
Recurso:
Alta eficiência, custo mais barato
Uso:
linha de produção de pasta de tomate
Tensão:
Personalizado
Garantia:
1 ano
Serviço pós-venda fornecido:
Engenheiros disponíveis para fazer manutenção em máquinas no exterior
tipo:
Linha de processamento chave na mão
Peso:
Com base em máquinas específicas
Material:
SUS304
Doença:
Novo
Destacar: 

36-38 Brix Tomato Processing Line

,

Aseptic Bag Filling Tomato Paste Production Line

,

Customized Capacity Aseptic Tomato Processing Plant

Termos de pagamento e envio
Quantidade de ordem mínima
1 conjunto
Preço
negotiable
Detalhes da embalagem
Pacote padrão internacional para envio
Tempo de entrega
90 dias
Termos de pagamento
T/T, L/C, União Ocidental
Habilidade da fonte
20 conjuntos por ano
Descrição do produto

High Concentration Tomato Paste Line | Aseptic Bag Filling Tomato Processing Plant for Export Production

Are you planning to produce tomato paste for export or wholesale to ketchup manufacturers? You need a tomato paste line that achieves high concentration, sterile filling, and extended shelf life. This tomato processing plant is specifically designed for 36 to 38 Brix paste packed in aseptic bags.

High Concentration for Global Trade

Most international tomato paste buyers specify 36 to 38 Brix concentration. This is the standard for B2B tomato paste sold to food manufacturers who will dilute it into ketchup, sauce, juice, or soup. Lower concentration paste costs more to ship per unit of tomato solids. Higher concentration paste becomes difficult to pump and handle.

This tomato paste production line uses a multi effect evaporator to remove water from fresh tomato juice efficiently. The evaporator operates under vacuum, which lowers the boiling point and preserves tomato color and flavor. Three to five effects are available depending on your target capacity and energy costs. Each additional effect reduces steam consumption by approximately 50 percent.

Aseptic Bag Filling System

The final stage of this tomato processing line is the aseptic bag filler. Tomato paste is sterilized by the preheater and held at sterile temperature before entering the filler. The filler is enclosed in a sterile chamber where the paste fills aseptic bags ranging from 20 kilograms to 220 kilograms.

The aseptic bag itself consists of multiple layers including aluminum foil and food grade polyethylene. No refrigeration is needed after filling. The paste stays fresh for 24 months at room temperature. This is how Italian and Chinese tomato paste exporters ship product to Africa, the Middle East, and Southeast Asia.

Key Specifications for Export Production

Fresh tomato input ranges from 5 to 50 tons per day depending on line size. Final paste concentration reaches 36 to 38 Brix with option for up to 42 Brix. Evaporation capacity ranges from 500 to 5000 kilograms of water removed per hour. Aseptic bag sizes accepted are 20 kilograms, 200 kilograms, and 220 kilograms. Sterilization temperature reaches 95 to 105 degrees Celsius with 30 to 60 second hold time.

Quality Control Features

The refining machine removes tomato skins and seeds before evaporation. The metal detector and sorting table remove defective fruit and foreign material. The online Brix meter continuously monitors concentration so you can adjust the evaporator in real time. Lab test reports are available for each batch including Brix, pH, viscosity, color, and microbiological analysis.

Who This Tomato Processing Plant Serves

Tomato paste exporters shipping to international buyers. Large ketchup and sauce manufacturers producing their own paste base. Tomato growers cooperatives adding value to their harvest. Food ingredient companies supplying paste to pizza sauce and soup plants.

Ready to Produce Export Grade Tomato Paste

Tell us your target daily fresh tomato input and final Brix requirement. We will send you a complete tomato paste line proposal including evaporator specifications, aseptic filler details, and customized quote. Free plant layout and lab test report template available upon request.

Complete Production Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity 0
Key Features
  • Food-grade 304 stainless steel construction meeting FDA/CE standards
  • Intelligent temperature control (±1℃ precision) for consistent quality
  • Energy-saving design reducing operational costs by 25-30%
  • Customizable capacity from 500kg/h to 10t/h
  • PLC smart control system for automated operation
  • Easy-to-clean structure with minimal maintenance requirements
  • Versatile for various sauce types and packaging formats
Technical Specifications
Product Name One-stop solution for tomato processing line
Fresh Fruit Input Capacity 500kg per hour ~ 25 tons per hour
Raw Material Fresh tomato, tomato paste
End Product Tomato paste, tomato sauce or ketchup, tomato juice, etc
Final Product Brix 28%~30%, 36%~38%
Main Machine Material Food grade SUS304 or SUS316
Warranty 12 months after commissioning
This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this line efficiently manufactures various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages.
Raw Material Preparation
The system includes comprehensive screening and cleaning components, where a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers thoroughly cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying mechanisms prevent damage to tomato skins, establishing a pristine base for processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in a low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.
Final Products & Packaging
High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity 1

High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity 2
Available Packaging Options
  • Aseptic bags
  • Metal cans
  • Sachets
  • Stand-up pouches
  • PP containers
  • Glass bottles
  • PET bottles
  • Gable tops
Comprehensive Solutions
Technical Support
  • Technical consultation
  • Customized proposal design
  • Equipment manufacturing
Implementation Services
  • Installation, commissioning, and on-site training
  • One-year after-sales guarantee
  • Lifelong service
Additional Support
  • Package design and purchasing support
  • Marketing suggestions
  • Factory building and design
After-Sales Service
  • Debugging equipment
  • Overseas technical support
  • Overseas equipment maintenance
  • English speaking engineers available
High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity 3 High Concentration Tomato Processing Line with 36-38 Brix and Aseptic Bag Filling for Customized Capacity 4

Contacte-nos a qualquer momento

13524920822
Room 1309-1313, No. 3, Praça Tongda, Anting Town, Distrito de Jiading, Xangai, China
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